NavWorx Mounting
Added 5/14/2009
With the NavWorx now a permanent part of my wired-in avionics, I
decided I better come up with a good mounting system rather than the
temporary mounting I had previously been using. I wanted it to be
secure, of course, and keeping it up and out of the way would be a big
help too, so the sidewall in the tailcone seemed like a great place to
mount it. Van's does offer a sidewall plate that rivets in for
mounting the strobe pack, and it wasn't available when I mounted mine
or I may have used it. The problem with that is that I needed to
accomodate the mounting nuts of the NavWorx box and allow for future
removal and replacement. The NavWorx, as you can see below, uses
4 inset screws that secure by putting nuts and washers over the
mounting bracket. The box does come with a nice "L" bracket that
is very strong and suitable for floor mounting or mounting to a strong
surface. Unfortunately there isn't a lot of strong area for me to
mount to in the tailcone without drilling through the outside skin and
having to paint rivets. There were a couple options, but none
that would be as nice as a sidewall mounting location. You could
use Van's mount, but you'd have to add a metal plate anyway to the back
of the box, to act as a set of flanges for mounting to the plate on the
sidewall. With that in mind, I decided it would be just as easy
to mount a couple of aluminum angles to the J stringers, just like the
Van's plate does, and then cut some .063" or .090" AL plate to attach
to it.
The idea ended up working great for me, but I did get thrown a small
curve while I was putting it all together. The J-Stringer edges
that the aluminum angle mount to are not perfectly perpendicular to the
sidewall. So you end up with the face-out part of the aluminum
angle being a little tipped up from vertical, so the plate wouldn't lay
flat on both of them at the same time. I was a bit worried at
first and considered buying Van's bracket or bending some aluminum to
make my own fit just right, but then I got a little creative
fabrication in my head. Since I was using the thinner aluminum
angle, I just put it in my vice with the center facing up, and gave it
a couple of turns. That decreased the angle from 90 degrees to
something less...maybe 75 or 80-ish. That was enough that the
face-out side of the angle was flat, and the plate laid right over it
with no problem. The aluminum angle is pop-riveted in with LP4-3
rivets, and the metal plate is a scrap from when I cut my panel for my
radio stack. So cheap, easy, and works great.
I've heard of many people mounting their box in various locations, so I
don't think there will ever be a real "standard" location that would
work for everyone, but this would be a simple one if you're considering
it. It gives you access to a tail shark-fin antenna for the
receive (and maybe later the transmit) portion of the ADS-B UAT, and it
was a reasonable distance to my GPS antenna for the unit, that is
mounted aft.